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2010 Lexus Truck RX 350 AWD V6-3.5L (2GR-FE) DIAGNOSIS AND REPAIR,MAINTENANCE, Technical Service Bulletin # CAN-TSB2810L Date: 100728


Canada - Emissions - MIL ON DTC P0456



Bulletin



TSB2810



Issue Date



July 28, 2010



Title



MIL "ON" CODE P0456



Component



FUEL



Models



'10 RX350



INTRODUCTION:



Some 2010 model year RX350 vehicles may exhibit a MIL "ON" condition with Diagnostic Trouble Code (DTC) P0456 stored in the Engine



Control Module or ECM (SAE term: Powertrain Control Module/PCM).



Use the following repair procedure to address this condition.



APPLICABILITY:



PRODUCTION CHANGE INFORMATION:



This TSB applies to vehicles produced BEFORE the Production Change Effective VIN shown.



WARRANTY INFORMATION:



2010 Lexus Truck RX 350 AWD V6-3.5L (2GR-FE) Page 70



PARTS INFORMATION:



REQUIRED TOOLS & EQUIPMENT:



REPAIR PROCEDURE:



1. Using ETAS Techstream, clear any stored DTCs.



2. Using ETAS Techstream, perform the EVAP System Check to confirm DTC P0456 - Evaporative Emission Control System Leak Detected



(Very Small Leak), is pending.



3. Refer to the Repair Manual within E-TAS / TIS library:



- Division: Lexus



- Model: RX350



- Year: 2010



- Service Category: Engine/Hybrid System



- Section: Engine Control



- Keyword: 2GR-FE Engine Control: SFI System: Data List / Active Test



NOTE



If DTC P0456 does not return, this TSB does not apply.



4. If P0456 is present confirm the charcoal canister pump electrical connector is fully seated and verify no Evap leaks are present.



5. If no Evap leaks are found replace the charcoal canister assembly. Refer to the Repair Manual within E-TAS / TIS library:



- Division: Lexus



- Model: RX350



- Year: 2010



- Service Category: Engine/Hybrid System



- Section: Engine Control



- Keyword: 2GR-FE Emission Control: Canister: Removal/ Installation



6. After the repair is complete, clear any DTCs, and perform the EVAP System Check again confirm normal system operation and there are NO



pending DTCs.



NOTE:



Issue of this Technical Service Bulletin is to ensure that proper repair information is available. IT DOES NOT CONSTITUTE AN



AUTHORIZATION FOR REPAIR. Normal provisions of the formal warranty policy, as applicable, will apply.Technical Service



Bulletin # CAN-TSB2807L Date: 100728



Canada - Engine Control - MIL ON/O2 Sensor DTC's Set



Bulletin



TSB2807



Issue Date



2010 Lexus Truck RX 350 AWD V6-3.5L (2GR-FE) Page 71



July 28, 2010



Title



MIL "ON" DTC P2195, P2197, P0138, P0158, P0031, OR P0051



Component



ENGINE ELECTRICAL



Models



'10 RX350



INTRODUCTION:



Some 2010 model year RX350 vehicles may exhibit a MIL "ON" condition with one or more of the following Diagnostic Trouble Codes (DTCs)



stored in the Engine Control Module/ECM (SAE term: Powertrain Control Module/PCM):



- P2195 - Oxygen (A/F) Sensor Signal Stuck Lean (Bank 1 Sensor 1)



- P2197 - Oxygen (A/F) Sensor Signal Stuck Lean (Bank 2 Sensor 1)



- P0138 - Oxygen Sensor Circuit High Voltage (Bank 1 Sensor 2)



- P0158 - Oxygen Sensor Circuit High Voltage (Bank 2 Sensor 2)



- P0031 - Oxygen (A/F) Sensor Heater Control Circuit Low (Bank 1 Sensor 1)



- P0051 - Oxygen (A/F) Sensor Heater Control Circuit Low (Bank 2 Sensor 1)



Use the following repair procedure to address this condition.



APPLICABILITY:



PRODUCTION CHANGE INFORMATION:



This TSB applies to vehicles produced BEFORE the Production Change Effective VIN shown.



WARRANTY INFORMATION:



PARTS INFORMATION:



2010 Lexus Truck RX 350 AWD V6-3.5L (2GR-FE) Page 72



NOTE



To ensure correct sensor diagnosis, be certain to follow the steps outlined in the Repair Procedure prior to replacing parts.



REQUIRED TOOLS & EQUIPMENT:



REPAIR PROCEDURE:



1. Using ETAS Techstream, verify DTC P2195, P2197, P0138, P0158, P0031, or P0051 are present.



2. Follow the procedure outlined in TSB2678, "MIL 'ON' DTC P0138 and/or P0158 Diagnostic Tips", to inspect the appropriate A/F and O2



sensor and circuit.



3. If the A/F sensor requires replacement, follow the procedure in the Repair Manual.



Refer to the Repair Manual within E-TAS / TIS library:



Removal:



- Division: Lexus



- Model: RX350



- Year: 2010



- Service Category: Engine/Hybrid System



- Section: Engine Control



- Keyword: 2GR-FE Engine Control: Air Fuel Ratio Sensor: Removal



Installation:



- Division: Lexus



- Model: RX350



- Year: 2010



- Service Category: Engine/Hybrid System



- Section: Engine Control



- Keyword: 2GR-FE Engine Control: Air Fuel Ratio Sensor: Installation



4. Clear DTCs.



5. Test drive the vehicle to confirm the condition has been corrected.



2010 Lexus Truck RX 350 AWD V6-3.5L (2GR-FE) Page 73



NOTE:



Issue of this Technical Service Bulletin is to ensure that proper repair information is available. IT DOES NOT CONSTITUTE AN



AUTHORIZATION FOR REPAIR. Normal provisions of the formal warranty policy, as applicable, will apply.Technical Service



Bulletin # CAN-TSB2806L Date: 100618



Canada - Body - Power Back Door,Popping/Creaking Noise



Bulletin



TSB2806



Issue Date



June 18, 2010



Title



POWER BACK DOOR NOISE



Component



BODY



Models



'04-'06 RX330, '06-'08 RX400h;'07-'10 RX350;'10 RX450h



TSB SUPERSESSION NOTICE



The information contained in this bulletin supersedes TSB2459.



- Applicability has been updated to include 2009 - 2010 RX350, 2008 RX400h and 2010 RX450h vehicles.



- Parts Information has been updated.



TSB2459 is Obsolete and any printed versions should be discarded. Be sure to review the entire content of this service bulletin before



proceeding.



INTRODUCTION:



Some customers may experience a condition where the power back door will make a "popping" or "creaking" noise from the power back drive unit.



The power back door drive assembly has been improved to remedy this condition. Use the following procedure to remove and replace the power



back door drive assembly.



APPLICABILITY:



PRODUCTION CHANGE INFORMATION:



2010 Lexus Truck RX 350 AWD V6-3.5L (2GR-FE) Page 74



This TSB applies to all 2004 - 2006 RX330, 2007 - 2009 RX350, 2006 - 2008 RX400h and 2010 RX350 and RX 450h vehicles produced BEFORE



the Production Change Effective VINs shown.



WARRANTY INFORMATION:



PARTS INFORMATION:



2010 Lexus Truck RX 350 AWD V6-3.5L (2GR-FE) Page 75



REQUIRED SSTS:



REPAIR PROCEDURE:



1. Record radio presets.



2. Disconnect the battery from the negative (-) battery terminal.



For 2004 - 2009 model year vehicles continue to step 3.



For replacement of the Power Back Door Unit Assembly on 2010 MY RX350 and 2010 RX450h. Refer to the Repair Manual within E-TAS /



TIS library:



- Division: Lexus



- Model: RX350 / RX450h



- Year: 2010



- Service Category: Vehicle Exterior



- Section: Door/Hatch



- Keyword: Power Back Door Drive Unit: Removal



3. Remove the trim panel and power back door linkage from the back door.



Using the plastic pry tool, disengage the 3 claws and remove the trim panel.



2010 Lexus Truck RX 350 AWD V6-3.5L (2GR-FE) Page 76



4. Remove the back window panel trim upper.



A. Using the plastic pry tool, disengage the 2 claws and 7 clips and remove the trim upper.



B. Remove the 2 bolts holding the linkage to the door.



5. Remove the roof headlining assembly. Refer to the Repair Manual within E-TAS / TIS library:



- Division: Lexus



- Model: RX330



- Year: 2004 / 2005



- Service Category: Vehicle Interior



- Section: Interior Panels/Trim



- Keyword: Roof Headlining Assy: Replacement



- Division: Lexus



- Model: RX330



- Year: 2006



- Service Category: Vehicle Interior



- Section: Interior Panels/Trim



- Keyword: Interior: Roof Headlining Assy: Removal



- Keyword: Interior: Roof Headlining Assy: Installation



- Division: Lexus



- Model: RX350



- Year: 2007 / 2008 / 2009



- Service Category: Vehicle Interior



- Section: Interior Panels/Trim



- Keyword: Interior: Roof Headlining Assy: Removal



- Keyword: Interior: Roof Headlining Assy: Installation



- Division: Lexus



- Model: RX400h



- Year: 2006 / 2007 / 2008



- Service Category: Vehicle Interior



- Section: Interior Panels/Trim



- Keyword: Interior: Roof Headlining Assy: Removal



- Keyword: Interior: Roof Headlining Assy: Installation



6. Remove the power back door drive assembly.



A. Disconnect the connector.



B. Remove the 4 bolts and the power back door drive assembly.



7. Install the NEW power back door drive assembly.



A. Apply adhesive to the threads of the 6 bolts.



Adhesive: Three Bond 1324 (P/N 08833-00070) or equivalent



2010 Lexus Truck RX 350 AWD V6-3.5L (2GR-FE) Page 77



B. Install the NEW drive unit to the vehicle body with the 4 bolts in the order shown.



Torque: 31 N-m (316 kgf-cm, 23 ft-lbf)



C. Install the drive unit arm to the door with the 2 bolts.



Torque: 31 N-m (316 kgf-cm, 23 ft-lbf)



D. Install the trim panel.



8. Install the roof headlining assembly in reverse order of disassembly.



9. Re-initialize any affected power systems.



10. Set radio presets and clock.



NOTE:



Issue of this Technical Service Bulletin is to ensure that proper repair information is available. IT DOES NOT CONSTITUTE AN



AUTHORIZATION FOR REPAIR. Normal provisions of the formal warranty policy, as applicable, will apply.Technical Service



Bulletin # CAN-TSB2801L Date: 100526



Canada - Body - Roof Rack Crossbar Installation



Bulletin



TSB2801



Issue Date



May 26, 2010



Title



ROOF RACK CROSSBAR INSTALLATION POSITION



Component



BODY



Models



'10 RX350; RX450h



INTRODUCTION:



To prevent the creation of excessive wind noise condition due to improper positioning, the position of the roof rack crossbars during PPO/DIO



installation has been standardized. Please follow the instructions in this bulletin to ensure proper positioning of the roof rack crossbars.



APPLICABILITY:



2010 Lexus Truck RX 350 AWD V6-3.5L (2GR-FE) Page 78



WARRANTY INFORMATION:



PARTS INFORMATION:



REPAIR PROCEDURE:



Install the front crossbar in the most forward position just touching the front stopper and install the rear crossbar in the most rearward position just



touching the rear stopper. Updated installation instructions are posted on ETAS.



Refer to ETAS -> Customization -> Installation Instructions -> CIIL0177 2010 model year RX 350 / RX 450h, Cross Bars.



NOTE:



Issue of this Technical Service Bulletin is to ensure that proper repair information is available. IT DOES NOT CONSTITUTE AN



AUTHORIZATION FOR REPAIR. Normal provisions of the formal warranty policy, as applicable, will apply.Technical Service



Bulletin # CAN-TSB2799L Date: 100526



Canada - Engine Control - MIL ON DTC's P0138/P0607



Bulletin



TSB2799



Issue Date



May 26, 2010



Title



MIL "ON" DTC P0138 AND P0607



Component



ENGINE ELECTRICAL



Models



'10 RX350



INTRODUCTION:



2010 Lexus Truck RX 350 AWD V6-3.5L (2GR-FE) Page 79



Some North American produced 2010 model year RX350 vehicles may exhibit a MIL "ON" condition with the following Diagnostic Trouble Codes



(DTCs) stored in the Engine Control Module/ECM (SAE term: Powertrain Control Module/PCM).



- P0138 - Oxygen Sensor Circuit High Voltage (Bank 1 Sensor 2)



- P0607 - Control Module Performance



Use the following repair procedure to address this condition.



APPLICABILITY:



PRODUCTION CHANGE INFORMATION:



This TSB applies to vehicles produced BEFORE the Production Change Effective VIN shown.



WARRANTY INFORMATION:



REQUIRED TOOLS & EQUIPMENT:



REPAIR PROCEDURE:



1. Using ETAS Techstream, confirm DTCs P0138 and P0607 are present.



2. Inspect connector AF2 for any signs of corrosion or moisture intrusion.



- If any concerns are noted with connector AF2, refer to TSB2791, "Water Intrusion from A-Pillar Seam Sealer", for the appropriate repair



procedure.



- If NO concerns are noted with connector AF2, refer to TSB2678, "MIL 'ON' DTC P0138 and/or P0158 Diagnostic Tips", for further



diagnostic information.



3. After the repair is completed clear all DTCs and test drive the vehicle to confirm the condition has been corrected.



NOTE:



Issue of this Technical Service Bulletin is to ensure that proper repair information is available. IT DOES NOT CONSTITUTE AN



AUTHORIZATION FOR REPAIR. Normal provisions of the formal warranty policy, as applicable, will apply.

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